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Medical Scenario-enabled TCF (Industrial Manufacturing Scenario) Innovation Solution

2026/03/10 0

Core Innovations

Medical Scenario-enabled TCF (Industrial Manufacturing Scenario) Innovation Solution插图

Medical Scenario-enabled TCF

Adopting a trinity structure of high-transmittance TCF substrate + micron-scale pressure sensing array + medical-grade biocompatible coating, this solution integrates high-density pressure sensing units (pitch ≤ 2 mm) into a transparent conductive film with over 90% light transmittance.
The surface is coated with a medical-grade coating certified for biocompatibility under ISO 10993, achieving a breakthrough integration of three core functions:
transparent observation + accurate vital signs monitoring + high-efficiency electromagnetic shielding, fully meeting the stringent requirements of medical and healthcare scenarios.

Differentiating Advantages

Precise Adaptation to Medical Scenarios

  • Perfectly fits observation windows in medical imaging rooms (e.g., CT, MRI rooms). While ensuring clear observation of patient status, its electromagnetic shielding function (shielding effectiveness ≥ 40 dB) blocks strong electromagnetic interference from medical equipment and preserves monitoring data accuracy.
  • Compatible with wearable health monitoring devices (e.g., medical monitoring wristbands, sleep monitoring mats). The biocompatible coating is non-sensitizing to skin, enabling safe and comfortable long-term wear.

Multi-Function Synergy

Combines vital signs monitoring and electromagnetic compatibility.
The pressure sensing array accurately captures core data including:
  • Heart rate: error ≤ 2 bpm
  • Respiration rate: error ≤ 1 time/min
Monitoring does not interfere with the normal operation of medical imaging equipment.
With light transmittance ≥ 90% and low haze, it does not block the viewing field, solving the pain points of traditional monitoring devices: obstructed vision or high susceptibility to interference.

Medical-Grade Safety & Reliability

  • Biocompatible coating certified under ISO 10993‑5 (cytotoxicity) and ISO 10993‑10 (skin sensitization), complying with medical material safety standards.
  • The film features excellent disinfection resistance: withstands repeated wiping with 75% alcohol and chlorine-containing disinfectants (≥ 500 cycles) without degradation in electrical conductivity or sensing performance, supporting high-frequency disinfection in medical environments.

Technical Support

High-Sensitivity Sensing Design

Using nano-infiltration engineering to composite carbon nanotubes (CNT) and polyvinylidene fluoride (PVDF), a flexible pressure sensing array is fabricated.
  • Sensing sensitivity: 0.35 kPa⁻¹ (0–10 kPa pressure range)
  • Response time: ≤ 20 ms
It precisely captures weak chest fluctuations during respiration and pulse waves, ensuring high-precision vital signs monitoring.

Balanced Electromagnetic Shielding & Light Transmittance

Adopting a composite structure:
TCF substrate + ultra-thin silver mesh shielding layer + transparent conductive coating
  • Silver mesh line width & pitch: 500 μm
  • Electromagnetic shielding effectiveness: ≥ 40 dB (frequency range: 100 MHz–3 GHz)without compromising optical transmittance.
Customized conductive adhesive ensures seamless lamination between layers, avoiding signal interference between the shielding layer and sensing array.

Medical-Grade Manufacturing Assurance

  • Produced in a GMP Class 8 cleanroom with strict control of dust and microbial contamination.
  • Biocompatible coating deposited via plasma polymerization, thickness controlled at 5–10 μm, ensuring biosafety without reducing sensing sensitivity.
  • Finished products certified by third-party medical testing institutions, fully compliant with medical material application specifications.

Dongguan Yusheng Technology Co., Ltd.

Specializes in the R&D, development and manufacturing of transparent conductive films and supporting conductive adhesives.

Contact:
  • Email: zhengzhen@nqrubber.com
  • Phone: +86-13243809168  Zheng
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