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Special Equipment Scenario Empowerment: Innovative TCF (Industrial Manufacturing Scenario) Solution

2026/03/10 0

Core Innovations

Special Equipment Scenario Empowerment: Innovative TCF (Industrial Manufacturing Scenario) Solution插图

Special Equipment Scenario Empowerment: Innovative TCF

Adopting a sandwich composite structure of high-stability TCO conductive layer + three-dimensional carbon fiber reinforced skeleton + multi-functional anti-corrosion coating, the solution achieves stable operation across an ultra-wide temperature range of -60℃ to 150℃.

It also delivers full-scenario weatherability including gamma radiation resistance (dose ≥ 100 kGy) and salt spray / chemical corrosion resistance (no damage after 1000-hour immersion in 5% NaCl solution), providing core material solutions for special equipment that integrate transparent conductivity and extreme environmental adaptability.

Differentiating Advantages

  • Solves the service life pain point in extreme environments:

    Addressing the industry challenge that conventional TCF suffers rapid conductive performance degradation and short service life under high-low temperature cycles, strong radiation and corrosive environments.

    The carbon fiber reinforced skeleton improves structural stability, enabling a service life of over 15 years in polar research equipment (-60℃) and aerospace transparent bulkheads (strong radiation, drastic temperature changes) — more than 3 times longer than conventional TCF.

  • Full-dimensional high weatherability:

    Wide-temperature adaptation covers polar cold, desert heat, aerospace vacuum and temperature difference extremes.

    • Resistance change rate after 24-hour freezing at -60℃; performance retention rate after 1000-hour aging at 150℃ > 95%
    • Gamma radiation resistance up to 100 kGy, meeting aerospace-grade radiation requirements
    • Anti-corrosion coating resists marine salt spray and industrial chemical media, suitable for harsh scenarios such as islands and chemical plants.
  • Exclusive adaptation for special equipment:

    Balances core transparent conductivity and strict installation requirements of special equipment:

    • Light transmittance ≥ 82%, sheet resistance ≤ 30 Ω/□
    • Can be directly bonded to transparent cabins and observation windows without affecting visibility
    • Excellent mechanical strength (tensile strength ≥ 150 MPa)
    • Impact and vibration resistance comply with military / aerospace equipment standards.

Technical Support

  • Reinforced structural design:

    Drawing on the extreme environment adaption design logic of forklifts, a three-dimensional carbon fiber woven skeleton is introduced.

    The TCO layer (optimized AZO/ITO composite system) is uniformly deposited on the skeleton via magnetron sputtering, forming a stable structure of rigid support + flexible conduction and preventing film delamination or cracking caused by thermal cycling.

  • Process upgrading and optimization:

    Magnetron sputtering replaces traditional CVD. Under high vacuum (vacuum degree ≤ 5×10⁻⁴ Pa), the TCO film is densely deposited, with film density increased by 40% and significantly enhanced weatherability.

    Plasma pretreatment improves adhesion between TCO layer, carbon fiber skeleton and anti-corrosion coating, with 180° peel strength ≥ 0.8 N/mm.

  • Weather-resistant coating technology:

    The surface is coated with a composite anti-corrosion coating of fluorosilane and nano-titanium dioxide, forming a dense hydrophobic and antifouling interface (water contact angle ≥ 110°).

    It resists chemical corrosion and reduces dust, frost and ice adhesion in extreme environments, ensuring stable light transmittance and conductivity.


Dongguan Yusheng Technology Co., Ltd.

Specializes in R&D, development and manufacturing of transparent conductive films and supporting adhesives.

Contact:

E-mail: zhengzhen@nqrubber.com

Mobile: +86-13243809168

Zheng Zhen

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